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Cosmetic, Personal Care Equipment
Custom engineering and precision construction characterize every offering in Cozzoli's comprehensive equipment line – from nozzles and PLC components to stand alone machines all the way to complete filling, and closing systems.
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Liquid Filling
Choose from a variety of filling methods to meet your production goals. We offer in-line or rotary filling with piston, diaphragm pump, or time/pressure technology. Our machines handle a broad range of container shapes and fill viscosities from aqueous to heavy creams. Choose continuous or intermittent motion; standalone or monoblock configuration. Every Cozzoli liquid filler provides unmatched ease of container handling and changeover.
Liquid Filling
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In-Line Liquid Filling
| VR Series |
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| Functions: |
fill |
| Container movement: |
intermittent |
| Speed: |
up to 400 containers/minute |
| Number of syringes: |
2 - 16 |
| Accuracy: |
± 0.5% |
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The VR Filler Series encompasses different models to accommodate a variety of applications. They operate in an intermittent mode ranging from moderate to high speeds. Solid, reliable performance at low to high speeds with smooth, efficient container handling. |
| Model VR540 Shown |
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| Series F400X Liquid Filler |
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| Functions: |
fill |
| Container movement: |
manual |
| Container handling: |
manual |
| Containers handled: |
variety |
| Speed: |
up to 50 containers/minute depending on operator |
| Number of fill stations: |
1 - 2 |
| Accuracy: |
± 0.5% |
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Perfect for low production rates with high accuracy requirements. Fills aqueous solutions to light oils. All product contact parts are easily disassembled for autoclaving. Shipped fully assembled and ready to use. Big features, small package. |
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| Series F300 Liquid Filler |
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| Functions: |
fill |
| Container movement: |
manual |
| Containers handled: |
variety |
| Speed: |
up to 100 containers/minute depending on operator |
| Number of fill stations: |
1 - 5 |
| Accuracy: |
± 0.5% |
| Five different models handle greater quantities of product with accuracy and precision. Shipped ready-to-use in manual or semi-automatic modes. |
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| TPF Series |
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| Functions: |
Time Pressure Filling |
| Container movement: |
Continuous or Intermittent |
| Containers handled: |
Vials |
| Speed: |
Up to 200 Containers per Minute |
| Time pressure filling is accomplished by controlling the flow of product through tubing. The product stays in a manifold that feeds the tubes. A computer calculates the product flow time needd based upon manifold pressure, nozzle size and target fill volume. |
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| IFL Series |
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| Functions: |
fill |
| Container movement: |
intermittent |
| Speed: |
12 - 60+ containers/minute |
| Number of nozzles: |
2 - 12 |
| Accuracy: |
± 1/16 inch fill-to-level |
| Container sizes: |
up to 7" diameter |
| Fill volume: |
fill-to-level |
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These fill-to-level straightline models fill a diverse range of liquid products including cosmetics, chemicals, food and beverages in a variety of container shapes and sizes.
Models range from semi to fully automatic. Either gravity, pressure, vacuum or combination filling systems can be used. |
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| In-Line Piston Fillers |
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| Functions: |
fill |
| Container movement: |
manual or intermittent |
| Speed: |
up to 50 containers per minute |
| Number of nozzles: |
2 to 8 |
| Accuracy: |
± 1/2 of 1% |
| Fill volume: |
.37 oz. - 183 oz. |
| Fill Method: |
Volumetric |
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These volumetric fillers are available in single valve, twin, twin gallon as well as other models that provide clean and accurate fills for efficient economical production. They handle a wide range of difficult to fill products from light liquids to heavy foods. Plus, these models are easily adjusted for amount of fill, container height and speed. |
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In-Line Monoblock Filling
| VR Series |
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| Functions: |
fill |
| Container movement: |
intermittent |
| Speed: |
up to 300 containers/minute |
| Number of syringes: |
8 - 12 |
| Accuracy: |
± 0.5% |
| Closures handled: |
conventional & slotted stoppers |
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Our stainless steel in-line monoblock VR Series, fills a wide variety of liquid products offering high-speed performance with smooth, efficient container handling. |
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Rotary Monoblock Filling
| CR Series |
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| Functions: |
fill |
| Container movement: |
continuous |
| Speed: |
up to 400 vials/minute |
| Number of nozzles: |
6 - 12 |
| Accuracy: |
± 0.5% |
| Closures handled: |
conventional & slotted stoppers |
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For continuous-motion filling and stoppering of liquid pharmaceuticals, our CR Series offers high speeds at a volumetric accuracy of better than +/- 0.5%. Compact size requires less than 37 sq.ft. (3.4m2) of floor space. |
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| RFPC/REFPC Series |
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| Functions: |
fill, plug , screw cap |
| Container movement: |
intermittent |
| Speed: |
up to 200 vials/minute |
| Number of nozzles: |
1 - 4 |
| Accuracy: |
± 0.5% |
| Closures handled: |
wipers, opthalmic plastic, stem plug, eyedropper, aluminum seal |
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The RFPC/REFPC Series can handle various container shapes and sizes and a wide range of products from aqueous to heavy oils, suspensions and creams. REFPC models permit pre-programming container size and fill volume with visual on-screen data and diagnostic reporting. |
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| Mini Monoblock |
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| Functions: |
Unscramble, Fill and Cap Vials |
| Container movement: |
Continuous |
| Container handling: |
Starwheel |
| Containers handled: |
Vials |
| Container size: |
Up to 100 ml |
| Speed: |
60 Containers per Minute |
| Number of fill stations: |
2 |
| Accuracy: |
+\- 1/2 of 1% of Fill Volume |
| Monoblock version: |
Yes |
| Production output: |
60 Containers Per Minute |
| Stopper movement: |
Continuous |
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The newest addition to Cozzoli Machine Company's line of equipment, the Mini Monoblock was designed to acommodate a compact space, with hood isolation and laminar flow in mind, utilizing the least amount of space for use in a clean environment. This machine will fill liquids or powders. |
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| RPF Series |
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| Functions: |
Volumetric Fill |
| Container movement: |
continuous |
| Speed: |
60 - 600+ containers/minute |
| Number of nozzles: |
4 - 36 |
| Accuracy: |
± 0.5% by volume |
| Container sizes: |
up to 9" diameter |
| Fill volume: |
0.5 oz. - 170 oz. |
| Monoblock version: |
Available |
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The RPF rotary piston fillers can accommodate a wide range of containers and products of most viscosities at high production speeds. Each model features overhead driven pistons with patented individual piston-adjustment mechanism, bottom-up fill capability, no-container/no-fill and positive spiral feed. Pistons and valve plugs are easily removed for cleaning and sanitizing. |
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| RFL Series |
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| Functions: |
Fill-to-level |
| Container movement: |
continuous |
| Speed: |
30 - 700 containers/minute |
| Number of nozzles: |
6 - 90 |
| Accuracy: |
± 1/16 inch fill-to-level |
| Fill volume: |
0.5 oz. - 5 gal. Fill-to-level |
| Monoblock version: |
Available |
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The fully automatic RFL rotary fillers are fill-to-level machines: vacuum, gravity or combined gravity/pressure filling systems. Shut-off segment and exclusive bottom manifold feed minimize container pressurization on plastic containers.
All RFL fillers feature a top gear drive shielded to assure cleanliness and include centrally clustered manual lubrication systems for ease of maintenance. |
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| Versa-Fil |
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| Functions: |
Time Pressure Fill |
| Container movement: |
continuous |
| Speed: |
up to 450 containers/minute |
| Number of nozzles: |
4 - 30 |
| Accuracy: |
± 0.5% (most applications) |
| Container sizes: |
3" - 81/2" diameter |
| The Versa-Fil is an accurate high-speed rotary time/pressure filler that is especially well suited to filling heavy viscosity food products like mayonnaise, peanut butter and relish as well as a variety of lighter products. Dual stage fill methods are available. |
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In-Line Powder Filling
Cozzoli's PF Series powder fillers feature a unique dual-level supply hopper and agitator that provides just enough material of uniform density to supply the dosing chamber of each filling head. This design promotes the highest level of performance for repeatability. When dosing is completed, a brief high-pressure pulse cleans residue powder from within the dosing chamber and filter, directing it into the container -- thus eliminating product lost to waste.
| PF Series |
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| Functions: |
fill |
| Container movement: |
intermittent |
| Speed: |
up to 300 containers/minute |
| Number of fill stations: |
2 - 12 |
| Accuracy: |
± 1.0% (depending on powder characteristics) |
| Monoblock version: |
PF/S Series |
| Closures handled: |
conventional, slotted |
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Our PF Series powder fillers feature a unique dual-level supply hopper and agitator that provides just enough material of uniform density to supply the dosing chamber of each filling head. This design promotes the highest level of performance for repeatability. |
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| PF2-TT Table-Top Powder Filler |
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| Functions: |
fill |
| Container movement: |
manual |
| Containers handled: |
vials |
| Speed: |
up to 50 containers/minute |
| Number of fill stations: |
2 |
| Accuracy: |
± 1% |
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Totally enclosed product pathway with no abrading parts ensures zero powder contamination. Fine tuning fill-volume adjustments can be made on the fly without tools. This machine is perfect for labs or limited production facilities. |
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| PF/S Series Monoblock |
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| Functions: |
fill |
| Container movement: |
intermittent |
| Containers handled: |
vials |
| Speed: |
up to 300 containers/minute |
| Number of fill stations: |
2 - 12 |
| Accuracy: |
± 1.0% (depending on powder characteristics) |
| Closures handled: |
conventional, slotted |
| Our patented PF/S Series of powder filling machines minimize waste, prevents product contamination and simplifies the validation process. These machines bring a new dimension to sterile powder filling. |
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Capping
Cozzoli's technical expertise is evident throughout our diverse line of stoppering, plugging, capping and sealing equipment. Outstanding design advances like our inclined rotary stoppering head and high-speed crimp sealing machine continue to improve production rates wherever they are installed. Whether manual, semi- or fully-automatic, our precision closing machinery provides reliable day-to-day operation designed to save time and aid in increasing plant utilization and efficiency.
| SC50T Screw Capping |
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| Functions: |
screw caps, aluminum crimp seal |
| Container movement: |
manual |
| Closure sizes: |
up to 95mm diameter |
| Closures handled: |
screw caps, dropper assembly, aluminum caps |
| Production output: |
up to 50 containers/minute |
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Provides uniform tightening of container caps up to 95mm in diameter and provides gentle cap handling. This machine is ideal for lab use. |
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| CM60A Crimp Sealing Limited Production |
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| Functions: |
crimp seal |
| Container movement: |
intermittent |
| Speed: |
up to 60 containers/minute |
| Closures handled: |
aluminum caps |
| Our CM60A automatically places and crimp seals aluminum closures at speeds up to 60 containers per minute. |
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| Versa Cap |
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| Functions: |
continuous thread or snap cap |
| Container movement: |
continuous inline |
| Speed: |
up to 240 caps per minute |
| Closure types: |
screw cap and/or snap cap, metal or plastic |
| Closure sizes: |
13mm to 110mm * |
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The Versa Cap is a straight through friction disc capper designed to handle a wide variety of cap shapes and sizes with little or no changeover time required. It is easy to run, easy to adjust and uses a minimum of components to provide consistently high quality and trouble-free capping. |
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Unscrambling/Accumulating Tables
These rotary tables are equipped with stainless steel turntables, and designed to provide smooth unscrambling or accumulating of a broad variety of containers such as vials, jars, bottles or cans made out of glass, plastic or metal.
| Accumulating Tables |
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| Functions: |
Accumulate |
| Container movement: |
Continuous |
| The accumulating tables are available in 4 sizes, AT30, AT36, AT42 and AT48. Accumulators can be located at any point on the production line where either smooth transfer between machines and/or accumulation is required. |
| Unscrambling Tables |
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| Functions: |
Unscramble |
| Container movement: |
Continuous |
| Containers handled: |
Vials, Bottles, Cans |
| Cozzoli's unscrambling tables are available in 4 models - UT30, UT36, UT42 and UT48. The unscrambling tables are positioned at the start of conveyorized production line for imparting inital flow to containers. |
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